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Rotary Kiln

Applications: 

Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used for magnetic roasting of iron ore andoxidizing roasting of chrome and nickel in the steel factory; baking  high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminium factory and baking chrome ore and chrome powder in the chemical plant. Lime kiln is used for baking active Lime and dolomite in the steel factory and ferroalloy factory.

Features: 

1.High Automation Level
The lime rotary kiln is with advanced structure. Its pre-heater with low-pressure loss can improve preheating effect efficiently. After preheating, the resolution ratio of the lime-stones can reach 20~25% when they enter the kiln. Besides, the lime-stones, with fine fraction about 10~15mm, can be used directly.
2.Waste Heat be Reused Effectively
The two sides of the reliable rotary kiln are sealed by the combined scales, which can make the air leakage coefficient less than 10%. Composite refractory materials should be used in order to reduce the loss of radiant heat.   3.Low Energy Consumption
The filling vertical cooler, round or square, can be zoned-ventilation, which can make the temperature of lime-stones in the cooler at about 80 degress Celsius. As a result, it is very convenient to transport and store. It can also pre-heater the secondary air up to the temperature above 700 degress Celsius, then the waste heat can be recycled to reduce energy consumption.

Working principle: 

The material will be calcined in the shell after feeding at the head of the kiln.  The fuel will be spurted from the kiln tail and start burning.  The hot air from the end blow into the kiln directly impacting the raw materials. And then will be turned over along the direction of circle and mixing from the high-end to low-end along the axial because of the shell’s slope and low speed rotation. The material will be calcined into the clinker after discomposition, calcination and cooling process. So they will discharge from the low-end.

Specification

Φ2.8/ 2.5x44

Φ3.2x52

Φ3x48

Φ3.2x50

Φ3.2x50

Φ3.3x50

Φ3.5x54

Capacity(t/h)

300

600

700

1000

1200

1200

1500-1800

Gradient(%)

3.5

3.5

3.5

3.5

4

4

4

Support Number(pc)

3

3

3

3

3

3

3

Round form of block

Mechanism

Mechanism or hydraulic

Mechanism or hydraulic

hydraulic

hydraulic

hydraulic

hydraulic

Tube Speed

Total ratio of speed(r/min)

0.445-2.22

0.676-3.38

0.676-3.38

0.36-3.57

0.4-4.07

0.36-3.57

0.39-3.9

Assistance of drive(r/h)

4.75

9.36

9.36

6.5

6.5

5.61

7.66

Main drive

Motor

Model

ZSN4-225-21

Z2-101

ZSN4-280-091B

ZSN4-280-091B

ZSN4-280-091B

ZSN4-280-11B

ZSN4-315-092

Rating power(kw)

55

100

160

160

160

190

220

Speed range(r/min)

-1500

-1500

-1500

-1500

-1500

-1500

-1000

Reducer

Rating voltage(v)

440

440

440

440

440

440

440

Model

ZS145-1-l

ZS145-1-l

ZS145-1-l

ZSY450-40-V

ZSY450-40-V

ZSY450-40-V

NZS995-28VIBL

Total ratio of speed

49.63

49.63

40

40

40

40

28

Tachogenerator

Rating power(kw)

22

22

22

22

22

22

22

Speed range(r/min)

0-2000

0-2000

0-2000

0-2000

0-2000

0-2000

0-2000

Maximum voltage(v)

110

110

110

110

110

110

110

Assistant drive

Motor

Model

Y122M-4

Y160M-6

Y160M-4B

Y160M-4B

Y160M-4B

Y160M-4B

Y200L1-6

Rating power(kw)

4

7.5

15

11

11

15

18.5

Speed range(r/min)

1440

970

1460

1460

1460

1460

970

Rating voltage(v)

380

380

380

380

380

380

380

Reducer

Model

ZL35-16

ZL35-7-I

ZL35-7-I

ZSY160-31.5

ZSY355-31.5

ZSY160-31.5

ZSY355

Total ratio of speed

40.44

14

31.5

31.5

31.5

31.5

45

Total weight(Not including firebrick)(t)

177

213

213

280.6

280.6

317

341


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